Page Numbering Utility Acrobat4 - page 894

Originator: Stephen I. Dains/sdains Page ii Date Issued: 2-16-04
guidebookcommon spring 2004.doc DateRevised: 5/6/2004
TABLEOFCONTENTS
A. SCOPEOFTHISMANUAL.............................................................................................................................1
B. WARRANTYPOLICY......................................................................................................................................2
C. THEENGINEERINGASSESSMENT -WHATTOEXPECT..........................................................................3
D. ELEMENTSOFANEFFECTIVEQUALITYPLAN.........................................................................................1
D0100 Management Commitment .....................................................................................................................1
D0200 Employee Involvement ...........................................................................................................................2
D0300 Engineering..............................................................................................................................................2
D0400 ProcessControl ......................................................................................................................................8
D0500 QualityControl ........................................................................................................................................6
D0600 CompletedVehicleSign-Off...................................................................................................................7
D0700 Customer Support.................................................................................................................................13
D0800 ManufacturingEnvironment ..................................................................................................................9
E. DESIGNandMANUFACTURINGGUIDELINES -GENERALCHASSIS....................................................11
E0100 HeatManagement..................................................................................................................................11
E0200 ClimateControl - HeatingandAirConditioning................................................................................12
E0300 WheelsandTires...................................................................................................................................18
E0400 SteeringandSuspension.....................................................................................................................19
E0500 Brakes.....................................................................................................................................................19
E0600 Powertrain - Engine, Transmission, andAxles..................................................................................19
E0700 Fuel System...........................................................................................................................................20
E0800 Exhaust System.....................................................................................................................................20
E0900 Frame......................................................................................................................................................21
E1000 BodyandSeating..................................................................................................................................21
E1100 Electrical Systems.................................................................................................................................22
E1200 Materials, General .................................................................................................................................27
F. APPENDIX
FMVSSComplianceWorksheet Sample................................................................................................................ I
Weight AnalysisWorksheet................................................................................................................................... II
Electrical Conductor SizingTable........................................................................................................................ III
Refrigerant ChargeLevel DeterminationGuide .................................................................................................IV
Suspension/JounceClearanceStudy...................................................................................................................V
FloorHeat Shielding..............................................................................................................................................VI
EngineeringChangeControl...............................................................................................................................VII
EngineeringSelf Assessment Form..................................................................................................................VIII
QualityandProcessControl Plan........................................................................................................................IX
Current Draw/Key-Off Current DrawChart ..........................................................................................................X
8-DProblemSolvingGuidelinesandOverview..................................................................................................XI
AftermarketWheel Policy ....................................................................................................................................XII
Contacts................................................................................................................................................................XIII
BodyBuildersAdvisoryService .......................................................................................................................XIV
Acronyms..............................................................................................................................................................XV