E-SERIES
(May, 2004)
46
STATEMENTSOFCONFORMITY
FIGURE J1 –E-SERIESSCHOOLBUSFUELSYSTEMANDFLOORSTRUCTURE
8
3
9
11
12
8
1 9
2
7
9
4
16
FORD PROVIDED
ISOLATORS (6
)
14
13
10
778.8
[
30.66]
12.8
[.50]
161.4
[6.35]
5
9
6 8
7
25.4
[1.00]
TYPICAL
268.0
[
10.55]
164.3
[6.47]
147.8
[5.82]
163.8
[6.45]
2375.0
[
93.5] MINIMUM
FORD PROVIDED
12.0mm BOLT (6 REQ’D)
TORQUE
162.1
[6.38]
101.6
[4.00]
14.0 x 28.0
[.55 x 1.10]
2 SLOTS IN ITEM
#12,13,& 14
241.3
[9.50]
357.1
[14.06]
2438.4
[96.00]
50.8
[2.00]
228.6
[9.00]
MAX
1318.3
[
51.90]
114.5
[4.50]
EXISTING SLOT
EXISTING
FRAME
HOLES
1/2 BOLTGR5
TORQUE 95Nm 70 ft lb
2 PER BOLT
1/2WASHER
(
HARDENED)
70Nm 52 ft lb
, 1/2 NUTGR5
THE FUEL FILEHOLE
IN ITEM #15 (FLOOR) MUST BE 3.0 [.12]
LARGER THEN BASEOF ITEM #16
WHEELHOUSE
CLEARANCE
MAY BEREMOVED
TO ACCOMMODATE
15
ITEM
PARTNAME
MATERIAL
QUANTITY
1 SUPPORT –BODY ISOLATORTOCROSSSILL L.H.
6.35mm [0.25] HRLCSTEEL
1
2 SUPPORT –BODY ISOLATORTOCROSSSILLR.H.
6.35mm [0.25] HRLCSTEEL
1
3 BRACKET –SPACERFOR ISOLATORSUPPORT
6.35mm [0.25] HRLCSTEEL
2
TOFRONTCROSSSILL
4 BRACKET –SPACERFOR ISOLATORSUPPORT
6.35mm [0.25] HRLCSTEEL
2
TOSECONDCROSSSILL
5 SILL–FRONTCROSS
1.9mm [0.075] 14GA.HRLCSTEEL
1
6 SILL–SECONDCROSS
1.9mm [0.075] 14GA.HRLCSTEEL
1
7 SILL–THIRD&FOURTHCROSS
1.9mm [0.075] 14GA.HRLCSTEEL
2
8 GUSSET–CROSSSILLTOOUTERSUPPORT L.H.
1.9mm [0.075] 14GA.HRLCSTEEL
4
9 GUSSET–CROSSSILLTOOUTERSUPPORTR.H.
1.9mm [0.075] 14GA.HRLCSTEEL
4
10 SUPPORT –CROSSSILLOUTER L.H.
3.0mm [0.120] 11GA.HRLCSTEEL
1
11 SUPPORT –CROSSSILLOUTERR.H.
3.0mm [0.120] 11GA.HRLCSTEEL
1
12 BUMPER–REAR
4.7mm [0.187] HRLCSTEEL
1
13 BRACKET –BUMPERTOFRAME L.H.
6.35mm [0.25] HRLCSTEEL
1
14 BRACKET –BUMPERTOFRAMER.H.
6.35mm [0.25] HRLCSTEEL
1
15 FLOOR
1.9mm [0.075] 14GA.HRLCSTEEL
1
16 HOUSING –FUELFILLNECK
1.9mm [0.075] 14GA.HRLCSTEEL
1
BLINDRIVETFASTENERS
The components listed belowmust be attached together witha “BlindRivet” fastener, 6.3 [.25] diameter witha shear strength
of 3600 lb and tensile strength of 2000 lb, or equivalent weld.Each fastener will require a 6.91 [.272] to 6.63 [.261] dia. hole.
PARTSTOBEFASTENED NUMBEROFFASTENERS SPACING/LOCATION
Item 5 to 15 48Estimated 101.6mm [4.00] centers on frt and rr flange–
Item 6 to 15 48Estimated 50.8mm [2.00] stagger frt and rr flange
Item 7 to Item 15 47Estimated 50.8mm [2.00] Centers
Item 5 to Items 8 or 9 6 101.6mm [4.00] Centers
Item 6 to Items 8 or 9 6 101.6mm [4.00] Centers staggered top tobottomof cross-sill
Item 7 to Items 8 or 9 6 101.6mm [4.00] Centers staggered top tobottomof cross-sill
Items 8 or 9 to Items 10 or 11 3 on vertical side of item 10or 11, 1 on bottom flange 3 fasteners are 76.2mm [3.00] Centers
Item 16 50.8mm [2.00] Centers
